APPLICATION:
EVA, PE, RUBBER, SBR, NBR, CR, EPDM,etc.Splitting.
Function:
* Loop splitting operation
Operation Mode:
Characteristics:
* With welding device can join EVA or PE into a roll for loop splitting.
Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
*Automatically adjusting of thickness every splitting is controlled by PLC. Only leave 3 mm on the table. Save more labor than traditional Loop splitting. (transfer and collect roller time)
*Block is automatically balanced and re-located by PLC, don't need people to fixate the material while the block is lost balance.
*Only need one person for operation, save labor. (Traditional production lines need 3~4 people)
FEATURES:
* Friendly PLC inter-face, computer touch screen. Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Raw material sheet is aligned and re-located by PLC.
* Multiple functions:
1. Single Sheet Splitting.
2. Loop Splitting.
* Automatic sliced piece counting function.
* Automatic sliced length counting function.
* Dusty collector for blade sharpener.
- Specifications
- Description
- Video
- Layout
- Consumables
| Max. Block Width | 1300 / 1600 | mm | Knife wheel diameter | 600 | mm | |
| Knife width | 60 | mm | Thickness Setting Accurance | 0.01 | mm | |
| Knife Thickness | 1 | mm | Counting Function | YES | ||
| Knife Length | 8380 / 9000 | mm | Grinding Dust Exhausting Device | YES | ||
| PLC | Mitsubishi | FX-3U | Grinding dust vacuum motor | 1.5HP 2P | ||
| Touch Panel | ProFace | GP-4502W | Knife sharpening motor | 1HP 4P x 2pcs | ||
| Driving Inverter | TECO Yasukawa |
Thickness Auto Adjusting | YES | PLC Controlled | ||
| Driving Motors | TECO Fukuta |
Cutting head Up/Down | 2HP | Fukuta | ||
| Cutting Structure Foam | Casting Steel | Head Up/Down reducer | TDVM2 | Sumitomo | ||
| Foam FWD Speed | Up to 50 | m/min | Knife Edge Position | YES | PLC Controlled | |
| Foam BWD Speed | Up to 70 | m/min | Knife position motor | 1/8 HP | Li-Ming | |
| Final Layer | 3 | mm +-0.5mm | Press Roller | YES | ||
| Splitting Hardness | 3~60 | degree (Shore C) |
Press Roller Height Pos | YES | ||
| Min. Splitting Layer | 0.2 | mm | Foam Pass above Knife | 50 | mm | |
| Splitting Tolerance | +/-0.05 or 1% | mm | Feeding roller motor | 1 HP | Fukuta | |
| Knife Beam | 12 | degree | Feeding roller motor reducer | TVM | Transycko | |
| Knife speed | 5.5 | m/sec @ 50Hz |
Recipe Management | Yes | ||
| Knife driving motor | 7.5HP 4P | |||||
| Knife driven wheel | Cast Iron | Ductile iron | ||||
| Foam Transfer Method | By Vacuum conveyor | Winding Roller Power | 1 | HP | ||
| Max. Block Height | 120 | mm | Jointing Machine Included | YES | SM-632 | |
| Total Power | 36 | HP | Triming Method | Heating knife trimming | ||
| Total Vacuum Power | 7.5 X 2 | HP | Jointing Method | Heating Knife Jointing | ||
| Vacuum Power | 420 | mmAq (mmWs) | Heating Knife Driving Motor | 0.5 | HP | |
| Upper conveyor Power | 5 | HP | Push Jointing motor | 0.25 | HP | |
| Lower conveyor Power | 1 | HP | Splitting Foam |
EVA / PE / TPE…etc. |
||
- This model of automatic splitting machine has a welding device which can bond the first and last piece of EVA or PE into a loop for loops splitting.
- Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
- Automatically adjust of thickness while every loop completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than traditional loop splitting machine(feeding and changing roller's time).
- Material Working Concept:
| Part No. | Name | Picture |
| 689E10 | Blade Table Pusher Set(For 1.6M) |  |
|
689E100 |
Band-knife |  |
|
689F416 |
GRINDSTONE |  |
| 689F110 | Diamond dresser Set For Grinding Wheel |  |
| 689E30 | Blade locator Pusher(Set) | |
| Part No. | Description | Spare for one year | Unit |
| 688J308 | Sendor Knife edge | 1 | PCS |
| 689F402 | Blade lcated seat | 1 | PCS |
| EL0105 | Sensor for knife limination position | 2 | SET |
| 689F416 669D406 |
Knife Grinding Stone | 4 | PCS |
| 689F110-1 | Diamond dresser head (Grinding stone cleaner) |
4 | PCS |
| 689F110 669D501 |
Diamond dresser set (Grinding Stone Cleaner whole set) |
2 | SET |
| 689E104 | Band-knife locator backsplash 1.6m | 1 | PCS |
| 689e100 | Knife 1mm X 60mmX 9000mm | 10 | PCS |
| 689E102 | Bottom band-knife fixed plate 1.6m | 1 | PCS |
| 689E103 | Upper band-knife fixed plate 1.6m | 1 | PCS |
| 689E10 | Band-knife position screw set (Knife holder section) |
6 | SET |
| 689E30 | Band-knife position screw set (Wheel holder section) |
1 | SET |
| 689F40 | Band-knife position screw set (Grinding stone section) |
1 | SET |
| 689A304 | Encoder HTR-6C-1000-2-x180 Main Cutting head height |
1 | PCS |
| 689G514 | EHW-200 encoder Feeding roller height |
1 | PCS |
| 689C408 | Knife Cleaning Blanket | 2 | PCS |
| 689F403 | Knife sharpening fixed plate | 1 | PCS |