Product

BANDKNIFE LOOP SPLITTING MACHINE (VACUUM CONVEYOR TYPE WITH JOINER)
SM-690T

APPLICATION:
EVA, PE, RUBBER, SBR, NBR, CR, EPDM,etc.Splitting.

Function:

* Loop splitting operation

Operation Mode:

 

 

Characteristics:
* With welding device can join EVA or PE into a roll for loop splitting.
Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
*Automatically adjusting of thickness every splitting is controlled by PLC. Only leave 3 mm on the table. Save more labor than traditional Loop splitting. (transfer and collect roller time)
*Block is automatically balanced and re-located by PLC, don't need people to fixate the material while the block is lost balance.
*Only need one person for operation, save labor. (Traditional production lines need 3~4 people)

FEATURES:
* Friendly PLC inter-face, computer touch screen. Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Raw material sheet is aligned and re-located by PLC.
* Multiple functions:

   1. Single Sheet Splitting.

   2. Loop Splitting.

* Automatic sliced piece counting function.
* Automatic sliced length counting function.
* Dusty collector for blade sharpener.

  • Specifications
  • Description
  • Video
  • Layout
  • Consumables
Max. Block Width 1300 / 1600 mm   Knife wheel diameter 600 mm
Knife width 60 mm   Thickness Setting Accurance 0.01 mm
Knife Thickness 1 mm   Counting Function YES  
Knife Length 8380 / 9000 mm   Grinding Dust Exhausting Device YES  
PLC Mitsubishi FX-3U   Grinding dust vacuum motor 1.5HP 2P  
Touch Panel ProFace GP-4502W   Knife sharpening motor 1HP 4P x 2pcs  
Driving Inverter TECO
Yasukawa
    Thickness Auto Adjusting YES PLC Controlled
Driving Motors TECO
Fukuta
    Cutting head Up/Down 2HP Fukuta
Cutting Structure Foam Casting Steel     Head Up/Down reducer TDVM2 Sumitomo
Foam FWD Speed Up to 50  m/min   Knife Edge Position YES PLC Controlled
Foam BWD Speed Up to 70 m/min   Knife position motor 1/8 HP Li-Ming
Final Layer 3 mm +-0.5mm   Press Roller YES  
Splitting Hardness 3~60 degree
(Shore C)
  Press Roller Height Pos YES  
Min. Splitting Layer 0.2 mm   Foam Pass above Knife 50 mm
Splitting Tolerance +/-0.05 or 1% mm   Feeding roller motor 1 HP Fukuta
Knife Beam 12 degree   Feeding roller motor reducer TVM Transycko
Knife speed 5.5 m/sec
@ 50Hz
  Recipe Management Yes  
Knife driving motor 7.5HP 4P        
Knife driven wheel Cast Iron Ductile iron        

 

Foam Transfer Method By Vacuum conveyor   Winding Roller Power 1 HP
Max. Block Height 120 mm   Jointing Machine Included YES SM-632
Total Power 36 HP   Triming Method Heating knife trimming
Total Vacuum Power 7.5 X 2 HP   Jointing Method Heating Knife Jointing
Vacuum Power 420 mmAq (mmWs)   Heating Knife Driving Motor 0.5 HP
Upper conveyor Power 5 HP   Push Jointing motor 0.25 HP
Lower conveyor Power 1 HP   Splitting Foam

EVA / PE / TPE…etc.

  • This model of automatic splitting machine has a welding device which can bond the first and last piece of EVA or PE into a loop for loops splitting.
  • Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
  • Automatically adjust of thickness while every loop completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than traditional loop splitting machine(feeding and changing roller's time).
  • Material Working Concept: 

Part No. Name Picture
689E10 Blade Table Pusher Set(For 1.6M)

689E100

Band-knife

689F416

GRINDSTONE
689F110 Diamond dresser Set For Grinding Wheel
689E30 Blade locator Pusher(Set)

 

 

 

Part No. Description Spare for one year Unit
688J308 Sendor Knife edge 1 PCS
689F402 Blade lcated seat 1 PCS
EL0105 Sensor for knife limination position 2 SET
689F416
669D406
Knife Grinding Stone 4 PCS
689F110-1 Diamond dresser head
(Grinding stone cleaner)
4 PCS
689F110
669D501
Diamond dresser set
(Grinding Stone Cleaner whole set)
2 SET
689E104 Band-knife locator backsplash 1.6m 1 PCS
689e100 Knife 1mm X 60mmX 9000mm 10 PCS
689E102 Bottom band-knife fixed plate 1.6m 1 PCS
689E103 Upper band-knife fixed plate 1.6m 1 PCS
689E10 Band-knife position screw set
(Knife holder section)
6 SET
689E30 Band-knife position screw set
(Wheel holder section)
1 SET
689F40 Band-knife position screw set
(Grinding stone section)
1 SET
689A304 Encoder HTR-6C-1000-2-x180
Main Cutting head height
1 PCS
689G514 EHW-200 encoder
Feeding roller height
1 PCS
689C408 Knife Cleaning Blanket 2 PCS
689F403 Knife sharpening fixed plate 1 PCS