APPLICATION:
EVA,PE,RUBBER,SBR,NBR,CR,EPDM,etc... foam Splitting.
Characteristics:
*Automatic reciprocating and forward splitting Saves transfer time of raw material. Increases productivity.
*Automatically thickness adjusting PLC controls every splitting. Only leave 3mm on the table save labor than traditional loop splitting (transfer time).
*Only need one person for operation (collecting finished products). Save labor (a traditional type of needs one person to feed raw material block and two people to collect products).
FEATURES:
* Friendly PLC inter-face, computer touch screes.Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Automatic Sliced Piece Counting Function.
* Dusty collector for blade sharpener.
*Close tolerance: +/- 0.05mm (When starting with level material)
- Specifications
- Video
- Consumables
Max. Block Width | 1300 / 1600 | mm |
Knife width | 60 | mm |
Knife Thickness | 1 | mm |
Knife Length | 8380 / 9000 | mm |
PLC | Mitsubishi | FX-3U |
Touch Panel | ProFace | GP-4502W |
Driving Inverter | TECO Yasukawa |
|
Driving Motors | TECO Fukuta |
|
Cutting Structure Foam | Casting Steel | |
Foam FWD Speed | Up to 50 | m/min |
Foam BWD Speed | Up to 70 | m/min |
Final Layer | 3 | mm +-0.5mm |
Splitting Hardness | 3~60 | degree (Shore C) |
Min. Splitting Layer | 0.2 | mm |
Splitting Tolerance | +/-0.05 or 1% | mm |
Knife Beam | 12 | degree |
Knife speed | 5.5 | m/sec @ 50Hz |
Knife driving motor | 7.5HP 4P | |
Knife driven wheel | Cast Iron | Ductile iron |
Knife wheel diameter | 600 | mm |
Thickness Setting Accurance | 0.01 | mm |
Counting Function | YES | |
Grinding Dust Exhausting Device | YES | |
Grinding dust vacuum motor | 1.5HP 2P | |
Knife sharpening motor | 1HP 4P x 2pcs | |
Thickness Auto Adjusting | YES | PLC Controlled |
Cutting head Up/Down | 2HP | Fukuta |
Head Up/Down reducer | TDVM2 | Sumitomo |
Knife Edge Position | YES | PLC Controlled |
Knife position motor | 1/8 HP | Li-Ming |
Press Roller | YES | |
Press Roller Height Pos | YES | |
Foam Pass above Knife | 50 | mm |
Feeding roller motor | 1 HP | Fukuta |
Feeding roller motor reducer | TVM | Transycko |
Recipe Management | Yes |
Splitting thin sheet 0.2mm |
|
Measure thickness 0.2mm |
|
SM-682 AMS(Automatic Material Stocking)
|
Part No. | Name | Picture |
689E10 | Blade Table Pusher Set(For 1.6M) | |
689E100 |
Band-knife | |
689F416 |
GRINDSTONE | |
689F110 | Diamond dresser Set For Grinding Wheel | |
689E30 | Blade locator Pusher(Set) |
Part No. | Description | Spare for one year | Unit |
688J308 | Sendor Knife edge | 1 | PCS |
689F402 | Blade lcated seat | 1 | PCS |
EL0105 | Sensor for knife limination position | 2 | SET |
689F416 669D406 |
Knife Grinding Stone | 4 | PCS |
689F110-1 | Diamond dresser head (Grinding stone cleaner) |
4 | PCS |
689F110 669D501 |
Diamond dresser set (Grinding Stone Cleaner whole set) |
2 | SET |
689E104 | Band-knife locator backsplash 1.6m | 1 | PCS |
689e100 | Knife 1mm X 60mmX 9000mm | 10 | PCS |
689E102 | Bottom band-knife fixed plate 1.6m | 1 | PCS |
689E103 | Upper band-knife fixed plate 1.6m | 1 | PCS |
689E10 | Band-knife position screw set (Knife holder section) |
6 | SET |
689E30 | Band-knife position screw set (Wheel holder section) |
1 | SET |
689F40 | Band-knife position screw set (Grinding stone section) |
1 | SET |
689A304 | Encoder HTR-6C-1000-2-x180 Main Cutting head height |
1 | PCS |
689G514 | EHW-200 encoder Feeding roller height |
1 | PCS |
689C408 | Knife Cleaning Blanket | 2 | PCS |
689F403 | Knife sharpening fixed plate | 1 | PCS |