APPLICATION:
EVA,PE,RUBBER,SBR,NBR,CR,EPDM,etc... foam Splitting.
Hardness to Split:
SM-690C Hardness to split up to 70 Shore C. Thickness 3mm
SM-690G Hardness to split up to 80 Shore C. Thickness 5mm
Operation Mode:
Characteristics:
*Automatic reciprocating and forward splitting Saves transfer time of raw material. Increases productivity.
*Automatically thickness adjusting PLC controls every splitting. Only leave 3mm on the table save labor than traditional loop splitting (transfer time).
*Only need one person for operation (collecting finished products). Save labor (a traditional type of needs one person to feed raw material block and two people to collect products).
FEATURES:
* Friendly PLC inter-face, computer touch screes.Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Automatic Sliced Piece Counting Function.
* Dusty collector for blade sharpener.
* Close tolerance: +/- 0.1mm (When starting with level material)
- Specifications
- Description
- Video
- Layout
- Consumables
| Foam Transfer Method | By Vacuum Table | |
| Max. Block Height | 200 / 1000 | mm |
| Vacuum Table Length | 2400 / 3600 | mm |
| Total Power | 26 / 29 | HP |
| Total Vacuum Power | 3x2 / 3x3 | HP |
| Vacuum Power | 280 | mmAq (mmWs) |
| Machine Length | 6600 / 9000 | mm |
| Max. Block Width | 1300 / 1600 | mm |
| Knife width | 60 | mm |
| Knife Thickness | 1 | mm |
| Knife Length | 8380 / 9000 | mm |
| PLC | Mitsubishi | FX-3U |
| Touch Panel | ProFace | GP-4502W |
| Driving Inverter | TECO Yasukawa |
|
| Driving Motors | TECO Fukuta |
|
| Cutting Structure Foam | Casting Steel | |
| Foam FWD Speed | Up to 50 | m/min |
| Foam BWD Speed | Up to 70 | m/min |
| Final Layer | 3 | mm +-0.5mm |
| Splitting Hardness | 3~60 | degree (Shore C) |
| Min. Splitting Layer | 0.2 | mm |
| Splitting Tolerance | +/-0.05 or 1% | mm |
| Knife Beam | 12 | degree |
| Knife speed | 5.5 | m/sec @ 50Hz |
| Knife driving motor | 7.5HP 4P | |
| Knife driven wheel | Cast Iron | Ductile iron |
| Knife wheel diameter | 600 | mm |
| Thickness Setting Accurance | 0.01 | mm |
| Counting Function | YES | |
| Grinding Dust Exhausting Device | YES | |
| Grinding dust vacuum motor | 1.5HP 2P | |
| Knife sharpening motor | 1HP 4P x 2pcs | |
| Thickness Auto Adjusting | YES | PLC Controlled |
| Cutting head Up/Down | 2HP | Fukuta |
| Head Up/Down reducer | TDVM2 | Sumitomo |
| Knife Edge Position | YES | PLC Controlled |
| Knife position motor | 1/8 HP | Li-Ming |
| Press Roller | YES | |
| Press Roller Height Pos | YES | |
| Foam Pass above Knife | 50 | mm |
| Feeding roller motor | 1 HP | Fukuta |
| Feeding roller motor reducer | TVM | Transycko |
| Recipe Management | Yes |
|
Splitting 70 Shore C Material 16 Second / PC |
SM-682 AMS(Automatic Material Stocking)
|
|
Split EPDM 1 mm at speed 8M/min (One sheet 25 seconds) |
Split EVA 2 mm at speed 30M/min (One sheet 17 seconds) |
|
|
| Part No. | Name | Picture |
| 689E10 | Blade Table Pusher Set(For 1.6M) |  |
|
689E100 |
Band-knife |  |
|
689F416 |
GRINDSTONE |  |
| 689F110 | Diamond dresser Set For Grinding Wheel |  |
| 689E30 | Blade locator Pusher(Set) | |
| Part No. | Description | Spare for one year | Unit |
| 688J308 | Sendor Knife edge | 1 | PCS |
| 689F402 | Blade lcated seat | 1 | PCS |
| EL0105 | Sensor for knife limination position | 2 | SET |
| 689F416 669D406 |
Knife Grinding Stone | 4 | PCS |
| 689F110-1 | Diamond dresser head (Grinding stone cleaner) |
4 | PCS |
| 689F110 669D501 |
Diamond dresser set (Grinding Stone Cleaner whole set) |
2 | SET |
| 689E104 | Band-knife locator backsplash 1.6m | 1 | PCS |
| 689e100 | Knife 1mm X 60mmX 9000mm | 10 | PCS |
| 689E102 | Bottom band-knife fixed plate 1.6m | 1 | PCS |
| 689E103 | Upper band-knife fixed plate 1.6m | 1 | PCS |
| 689E10 | Band-knife position screw set (Knife holder section) |
6 | SET |
| 689E30 | Band-knife position screw set (Wheel holder section) |
1 | SET |
| 689F40 | Band-knife position screw set (Grinding stone section) |
1 | SET |
| 689A304 | Encoder HTR-6C-1000-2-x180 Main Cutting head height |
1 | PCS |
| 689G514 | EHW-200 encoder Feeding roller height |
1 | PCS |
| 689C408 | Knife Cleaning Blanket | 2 | PCS |
| 689F403 | Knife sharpening fixed plate | 1 | PCS |