Product

BANDKNIFE LOOP SPLITTING MACHINE (VACUUM CONVEYOR TYPE-Closed Loop)
SM-690R

APPLICATION:
EVA,PE,RUBBER,SBR,NBR,CR,etc.Splitting.

FUNCTION:
Loop, Fixed Length, and Multiple Sheets Cycling Splitting Operation

Operation Mode:

 

 

 

 

CHARACTERISTICS:
* Load several sheets at once and machine continues to split in the cycle. Save labor and time.
* Automatically adjust the thickness while every splitting is completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than the traditional splitting machine(feeding time)
* Two people(collecting finished products)needed for operation only, Save labor

FEATURES:
* Friendly PLC inter-face, computer touch screen.Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Raw material sheet is aligned and re-located by PLC.
* Multiple functions:

   1. Single Sheet Splitting.

   2. Loop Splitting.

   3. Raw Material Fixed Length Splitting.

   4. Multiple Sheets Cycling Splitting Operation.

* Automatic sliced piece counting function.
* Automatic sliced length counting function.
* Dusty collector for blade sharpener.

  • Specifications
  • Description
  • Video
  • Layout
  • Consumables

 

Foam Transfer Method By Vacuum conveyor
Max. Block Height 120 mm
Total Power 40 HP
Total Vacuum Power 7.5 X 2 HP
Vacuum Power 420 mmAq (mmWs)
Upper conveyor Power 5 HP
Lower conveyor Power 1 HP
Winding Roller Power 1 HP
Front Tur con Power 2 HP
Rear Tur con Power 2 HP

 

 

Max. Block Width 1300 / 1600 mm
Knife width 60 mm
Knife Thickness 1 mm
Knife Length 8380 / 9000 mm
PLC Mitsubishi FX-3U
Touch Panel ProFace GP-4502W
Driving Inverter TECO
Yasukawa
 
Driving Motors TECO
Fukuta
 
Cutting Structure Foam Casting Steel  
Foam FWD Speed Up to 50  m/min
Foam BWD Speed Up to 70 m/min
Final Layer 3 mm +-0.5mm
Splitting Hardness 3~60 degree
(Shore C)
Min. Splitting Layer 0.2 mm
Splitting Tolerance +/-0.05 or 1% mm
Knife Beam 12 degree
Knife speed 5.5 m/sec
@ 50Hz
Knife driving motor 7.5HP 4P  
Knife driven wheel Cast Iron Ductile iron
Knife wheel diameter 600 mm
Thickness Setting Accurance 0.01 mm
Counting Function YES  
Grinding Dust Exhausting Device YES  
Grinding dust vacuum motor 1.5HP 2P  
Knife sharpening motor 1HP 4P x 2pcs  
Thickness Auto Adjusting YES PLC Controlled
Cutting head Up/Down 2HP Fukuta
Head Up/Down reducer TDVM2 Sumitomo
Knife Edge Position YES PLC Controlled
Knife position motor 1/8 HP Li-Ming
Press Roller YES  
Press Roller Height Pos YES  
Foam Pass above Knife 50 mm
Feeding roller motor 1 HP Fukuta
Feeding roller motor reducer TVM Transycko
Recipe Management Yes  
  • This model of automatic splitting machine has a welding device which can bond the first and last piece of EVA or PE into a loop for loops splitting.
  • Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
  • Automatically adjust of thickness while every loop completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than traditional loop splitting machine(feeding and changing roller's time).
  • Material Working Concept:
    Loop Splitting
    Fixed Length Splitting
    Multiple Sheets Cycling Splitting

 

 

SM-690R     
Split EVA 1mm winding 400M in one roller finish in 9 minutes
 
 
 
 
 

Part No. Name Picture
689E10 Blade Table Pusher Set(For 1.6M)

689E100

Band-knife

689F416

GRINDSTONE
689F110 Diamond dresser Set For Grinding Wheel
689E30 Blade locator Pusher(Set)

TOOL-GAGE TOOL-GAGE  

 

 

 

Part No. Description Spare for one year Unit
688J308 Sendor Knife edge 1 PCS
689F402 Blade lcated seat 1 PCS
EL0105 Sensor for knife limination position 2 SET
689F416
669D406
Knife Grinding Stone 4 PCS
689F110-1 Diamond dresser head
(Grinding stone cleaner)
4 PCS
689F110
669D501
Diamond dresser set
(Grinding Stone Cleaner whole set)
2 SET
689E104 Band-knife locator backsplash 1.6m 1 PCS
689e100 Knife 1mm X 60mmX 9000mm 10 PCS
689E102 Bottom band-knife fixed plate 1.6m 1 PCS
689E103 Upper band-knife fixed plate 1.6m 1 PCS
689E10 Band-knife position screw set
(Knife holder section)
6 SET
689E30 Band-knife position screw set
(Wheel holder section)
1 SET
689F40 Band-knife position screw set
(Grinding stone section)
1 SET
689A304 Encoder HTR-6C-1000-2-x180
Main Cutting head height
1 PCS
689G514 EHW-200 encoder
Feeding roller height
1 PCS
689C408 Knife Cleaning Blanket 2 PCS
689F403 Knife sharpening fixed plate 1 PCS