APPLICATION:
EVA,PE,RUBBER,SBR,NBR,CR,etc.Splitting.
FUNCTION:
Loop, Fixed Length, and Multiple Sheets Cycling Splitting Operation
Operation Mode:
CHARACTERISTICS:
* Load several sheets at once and machine continues to split in the cycle. Save labor and time.
* Automatically adjust the thickness while every splitting is completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than the traditional splitting machine(feeding time)
* Two people(collecting finished products)needed for operation only, Save labor
FEATURES:
* Friendly PLC inter-face, computer touch screen.Easy to operate.
* Thickness controlled and re-located by PLC.
* The position of blade controlled and re-located by PLC.
* Raw material sheet is aligned and re-located by PLC.
* Multiple functions:
1. Single Sheet Splitting.
2. Loop Splitting.
3. Raw Material Fixed Length Splitting.
4. Multiple Sheets Cycling Splitting Operation.
* Automatic sliced piece counting function.
* Automatic sliced length counting function.
* Dusty collector for blade sharpener.
- Specifications
- Description
- Video
- Layout
- Consumables
Foam Transfer Method | By Vacuum conveyor | |
Max. Block Height | 120 | mm |
Total Power | 40 | HP |
Total Vacuum Power | 7.5 X 2 | HP |
Vacuum Power | 420 | mmAq (mmWs) |
Upper conveyor Power | 5 | HP |
Lower conveyor Power | 1 | HP |
Winding Roller Power | 1 | HP |
Front Tur con Power | 2 | HP |
Rear Tur con Power | 2 | HP |
Max. Block Width | 1300 / 1600 | mm |
Knife width | 60 | mm |
Knife Thickness | 1 | mm |
Knife Length | 8380 / 9000 | mm |
PLC | Mitsubishi | FX-3U |
Touch Panel | ProFace | GP-4502W |
Driving Inverter | TECO Yasukawa |
|
Driving Motors | TECO Fukuta |
|
Cutting Structure Foam | Casting Steel | |
Foam FWD Speed | Up to 50 | m/min |
Foam BWD Speed | Up to 70 | m/min |
Final Layer | 3 | mm +-0.5mm |
Splitting Hardness | 3~60 | degree (Shore C) |
Min. Splitting Layer | 0.2 | mm |
Splitting Tolerance | +/-0.05 or 1% | mm |
Knife Beam | 12 | degree |
Knife speed | 5.5 | m/sec @ 50Hz |
Knife driving motor | 7.5HP 4P | |
Knife driven wheel | Cast Iron | Ductile iron |
Knife wheel diameter | 600 | mm |
Thickness Setting Accurance | 0.01 | mm |
Counting Function | YES | |
Grinding Dust Exhausting Device | YES | |
Grinding dust vacuum motor | 1.5HP 2P | |
Knife sharpening motor | 1HP 4P x 2pcs | |
Thickness Auto Adjusting | YES | PLC Controlled |
Cutting head Up/Down | 2HP | Fukuta |
Head Up/Down reducer | TDVM2 | Sumitomo |
Knife Edge Position | YES | PLC Controlled |
Knife position motor | 1/8 HP | Li-Ming |
Press Roller | YES | |
Press Roller Height Pos | YES | |
Foam Pass above Knife | 50 | mm |
Feeding roller motor | 1 HP | Fukuta |
Feeding roller motor reducer | TVM | Transycko |
Recipe Management | Yes |
- This model of automatic splitting machine has a welding device which can bond the first and last piece of EVA or PE into a loop for loops splitting.
- Splitting and collecting in one. Not like traditional production lines that need several small machines to work together.
- Automatically adjust of thickness while every loop completed is controlled by PLC. Only leaves 3mm on the table. Will save more labor than traditional loop splitting machine(feeding and changing roller's time).
- Material Working Concept:
Loop Splitting Fixed Length Splitting Multiple Sheets Cycling Splitting
Split EVA 1mm winding 400M in one roller finish in 9 minutes
Part No. | Name | Picture |
689E10 | Blade Table Pusher Set(For 1.6M) | |
689E100 |
Band-knife | |
689F416 |
GRINDSTONE | |
689F110 | Diamond dresser Set For Grinding Wheel | |
689E30 | Blade locator Pusher(Set) | |
TOOL-GAGE | TOOL-GAGE |
Part No. | Description | Spare for one year | Unit |
688J308 | Sendor Knife edge | 1 | PCS |
689F402 | Blade lcated seat | 1 | PCS |
EL0105 | Sensor for knife limination position | 2 | SET |
689F416 669D406 |
Knife Grinding Stone | 4 | PCS |
689F110-1 | Diamond dresser head (Grinding stone cleaner) |
4 | PCS |
689F110 669D501 |
Diamond dresser set (Grinding Stone Cleaner whole set) |
2 | SET |
689E104 | Band-knife locator backsplash 1.6m | 1 | PCS |
689e100 | Knife 1mm X 60mmX 9000mm | 10 | PCS |
689E102 | Bottom band-knife fixed plate 1.6m | 1 | PCS |
689E103 | Upper band-knife fixed plate 1.6m | 1 | PCS |
689E10 | Band-knife position screw set (Knife holder section) |
6 | SET |
689E30 | Band-knife position screw set (Wheel holder section) |
1 | SET |
689F40 | Band-knife position screw set (Grinding stone section) |
1 | SET |
689A304 | Encoder HTR-6C-1000-2-x180 Main Cutting head height |
1 | PCS |
689G514 | EHW-200 encoder Feeding roller height |
1 | PCS |
689C408 | Knife Cleaning Blanket | 2 | PCS |
689F403 | Knife sharpening fixed plate | 1 | PCS |